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한국이구스

인천광역시 연수구 벤처로

12번길 42

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Reliable protection: energy chains in the processing industry

Profile

  • What was needed: energy chains, cables
  • Requirements: energy supply for very dusty environments, protection against sawdust and aluminium chips, optimised maintenance
  • Products: e-chain® series R2.40R2i.48TRE.40
    chainflex® control cable CF880, data cable CF240
  • Sector: processing industry, wood and aluminium
  • Success for the customer: igus® guides and cables have guaranteed trouble-free continuous operation, reduced plastic wear and extended product service life for many years.
The application:
The machining centre is a four-axis machine tool. It is used for processing wooden beams for the construction of pergolas and canopies.
readychain® systems in a plant

The challenge

Wooden beams are clamped on vacuum islands and a groove is milled on both sides. A dovetail construction element is produced from the front using a form cutter fixed at an angle. The working area of the grid table (vacuum) is 2,100 x 4,100mm. Schmalz blocks enable working with swivelling electric spindle and angular machining unit on the Z-axis with 500mm. OMRON drives with an output of 1.5kW enable fast work with high dynamics. A vacuum pump with an output of 7.5kW is used. With the help of a tool magazine and ATC electric spindle, extensive product types are possible on a 2,100 x 4,100mm table. The indexable C-axis allows for the use of an angle unit. The control system with dynamic path analysis allows travelling speeds of up to 100m/min. and an acceleration of 10m/s².

Solution

Our customer worked directly with our experts at an early stage to develop the best possible solution. They opted for closed energy tubes from the R2.40 and R2i.48 series. These reliably protect the guided cables from mechanical damage caused by aluminium chips. The triflex® energy chain from the TRE.40 series ensures that the cables can be replaced quickly in the event of maintenance and offers secure guidance on the 4th axis in 3D movement thanks to its high torsional strength. The system is equipped with chainflex® cables from the CF240 and CF880 series, which guarantee trouble-free continuous operation. The quality of the shielding of the signal cables eliminates the risk of interference despite the highly dynamic movements on all machine axes. Using the most suitable products for the application extended the service life. Components need to be replaced much less frequently as plastic wear has been significantly reduced.
Energy chain system in a plant
Energy chain system in a plant


용어 "Apiro", "AutoChain", "CFRIP", "chainflex", "chainge", "chains for cranes", "ConProtect", "cradle-chain", "CTD", "drygear", "drylin", "dryspin", "dry-tech", "dryway", "easy chain", "e-chain", "e-chain systems", "e-ketten", "e-kettensysteme", "e-loop", "energy chain", "energy chain systems", "enjoyneering", "e-skin", "e-spool", "fixflex", "flizz", "i.Cee", "ibow", "igear", "iglidur", "igubal", "igumid", "igus", "igus improves what moves", "igus:bike", "igusGO", "igutex", "iguverse", "iguversum", "kineKIT", "kopla", "manus", "motion plastics", "motion polymers", "motionary", "plastics for longer life", "print2mold", "Rawbot", "RBTX", "readycable", "readychain", "ReBeL", "ReCyycle", "reguse", "robolink", "Rohbot", "savfe", "speedigus", "superwise", "take the dryway", "tribofilament", "triflex", "twisterchain", "when it moves, igus improves", "xirodur", "xiros" 및 "yes" 는 독일 및 일부 외국에서 igus® GmbH/ Cologne의 법적 보호를 받는 상표입니다 이는 독일, 유럽연합, 미국 및/또는 기타 국가 또는 관할권에서 igus GmbH 또는 igus의 계열사가 보유한 상표(예: 출원 중인 상표 또는 등록 상표)의 전체 목록이 아닙니다.

igus® GmbH는 Allen Bradley, B&R, Baumüller, Beckhoff, Lahr, Control Techniques, Danaher Motion, ELAU, FAGOR, FANUC, Festo, Heidenhain, Jetter, Lenze, LinMot, LTi DRiVES, Mitsubishi, NUM, Parker, Bosch Rexroth, SEW, Siemens, Stöber 및 이 웹사이트에서 언급된 다른 모든 드라이브 제조업체의 어떠한 제품도 판매하지 않음을 알려드립니다. 이구스에서 공급하는 제품은 igus® GmbH의 제품입니다.